天(tian)然(ran)二(er)水(shui)石膏(gao)(CaSO4·2H2O)又稱為(wei)生石膏(gao),經過煅燒(shao)、磨(mo)細(xi)可得β型半(ban)水(shui)石膏(gao)(CaSO4·1/2H2O),即建(jian)筑石膏(gao),又稱熟石膏(gao)、灰(hui)泥。若煅燒(shao)溫度為(wei)190 °C可得模型石膏(gao),其細(xi)度和白度均比建(jian)筑石膏(gao)高。若將生石膏(gao)在400-500 °C或高于(yu)800 °C下煅燒(shao),即得地板石膏(gao),其凝結(jie)、硬(ying)化較(jiao)慢,但硬(ying)化后(hou)強度、耐(nai)磨(mo)性和耐(nai)水(shui)性均較(jiao)普通建(jian)筑石膏(gao)為(wei)好。通常為(wei)白色(se)(se)、無色(se)(se),無色(se)(se)透明晶體稱為(wei)透石膏(gao),有時因(yin)含雜質而成灰(hui)、淺黃、淺褐等色(se)(se)。
石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)屬單(dan)斜晶系,解(jie)理度(du)(du)很(hen)(hen)高(gao)(gao)(gao),容易裂開成(cheng)薄(bo)片。將石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)加熱(re)100~200°C,失去部分結(jie)(jie)(jie)晶水(shui)(shui)(shui)(shui),可(ke)得(de)(de)到半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。 α型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)結(jie)(jie)(jie)晶良好(hao)、堅(jian)實(shi); β型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)是(shi)片狀(zhuang)并(bing)有裂紋的(de)晶體,結(jie)(jie)(jie)晶很(hen)(hen)細,比(bi)表面積比(bi) α型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)大得(de)(de)多。生產石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制(zhi)(zhi)品時(shi), α型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)比(bi) β型(xing)需水(shui)(shui)(shui)(shui)量少(shao),制(zhi)(zhi)品有較高(gao)(gao)(gao)的(de)密實(shi)度(du)(du)和強(qiang)度(du)(du)。通常用蒸(zheng)壓(ya)釜在(zai)飽和蒸(zheng)汽介質(zhi)中(zhong)蒸(zheng)煉而成(cheng)的(de)是(shi) α型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),也稱高(gao)(gao)(gao)強(qiang)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao);用炒鍋或(huo)回轉(zhuan)窯敞(chang)開裝置煅(duan)煉而成(cheng)的(de)是(shi)β型(xing)半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao),亦即建(jian)(jian)筑(zhu)(zhu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。半(ban)(ban)(ban)水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)與水(shui)(shui)(shui)(shui)拌和的(de)漿體重(zhong)新形成(cheng)二水(shui)(shui)(shui)(shui)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)、在(zai)干燥過程中(zhong)迅速凝結(jie)(jie)(jie)硬化而獲得(de)(de)強(qiang)度(du)(du),但(dan)遇水(shui)(shui)(shui)(shui)則(ze)軟化。石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)是(shi)生產石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)凝材料(liao)(liao)和石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)建(jian)(jian)筑(zhu)(zhu)制(zhi)(zhi)品的(de)主要原料(liao)(liao),也是(shi)硅酸鹽水(shui)(shui)(shui)(shui)泥的(de)緩凝劑。石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)經600~800°C煅(duan)燒(shao)后,加入少(shao)量石(shi)(shi)(shi)(shi)(shi)灰等催化劑共同磨細,可(ke)以得(de)(de)到硬石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)結(jie)(jie)(jie)料(liao)(liao)(也稱金氏膠(jiao)結(jie)(jie)(jie)料(liao)(liao));經900~1000°C煅(duan)燒(shao)并(bing)磨細,可(ke)以得(de)(de)到高(gao)(gao)(gao)溫煅(duan)燒(shao)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)。用這兩種(zhong)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制(zhi)(zhi)得(de)(de)的(de)制(zhi)(zhi)品,強(qiang)度(du)(du)高(gao)(gao)(gao)于(yu)建(jian)(jian)筑(zhu)(zhu)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)制(zhi)(zhi)品,而且硬石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)膠(jiao)結(jie)(jie)(jie)料(liao)(liao)有較好(hao)的(de)隔(ge)熱(re)性(xing),高(gao)(gao)(gao)溫煅(duan)燒(shao)石(shi)(shi)(shi)(shi)(shi)膏(gao)(gao)(gao)有較好(hao)的(de)耐磨性(xing)和抗(kang)水(shui)(shui)(shui)(shui)性(xing)。
目前,我們公(gong)司可設計生(sheng)產(chan)(chan)(chan)(chan)數十種(zhong)規格的(de)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian),并能根據用(yong)戶的(de)不同需求量身定做不同生(sheng)產(chan)(chan)(chan)(chan)工(gong)藝的(de)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)。
階段
石膏粉生(sheng)產線采用國內成熟(shu)先進(jin)的工藝(yi)設備,如立式(shi)磨粉機(ji)、沸騰(teng)爐等(deng)。 |
階段
破碎機將大(da)尺寸的石膏礦石破碎成小于30mm的小塊顆(ke)粒,輸送(song)磨機進行粉磨; |
第三階(jie)段
選粉機將粉磨后(hou)達到產品(pin)所需細度的石膏生粉送入沸騰(teng)爐(lu)進行煅(duan)燒(shao),其余部分返回磨機進行再次粉磨直合格。沸騰(teng)爐(lu)是建筑石膏煅(duan)燒(shao)設備(bei)中在(zai)我國應用(yong)廣(guang)的設備(bei),該設備(bei)結構簡(jian)單,操(cao)作(zuo)方便。 |
第(di)四階段
煅燒后(hou)的(de)合(he)格石膏(gao)粉送(song)入熟料(liao)倉儲(chu)存(cun)或送(song)入制品(pin)車間使用。 |
我(wo)公司設(she)計的(de)石膏粉(fen)生(sheng)產線采(cai)用國內成熟先進的(de)工藝設(she)備(bei),如(ru)歐(ou)版(ban)T形磨等(deng)。歐(ou)版(ban)T形磨是建筑石膏煅燒設(she)備(bei)中在我(wo)國應用廣的(de)設(she)備(bei)。結構簡單、小(xiao)巧、生(sheng)產能力大(da) 設(she)備(bei)結構緊湊、不易損壞、占地面(mian)積小(xiao)、耗損低操(cao)作方便。
新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)具有(you)輕質、高強(qiang)度、保溫(wen)、節能、節土、裝(zhuang)飾等優良特性(xing)。采(cai)用(yong)新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)不(bu)(bu)但(dan)使(shi)房(fang)屋功(gong)能大(da)大(da)改善,還可(ke)以使(shi)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)物(wu)內外更具現代氣息,滿(man)足人們的(de)審美(mei)要求。新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)的(de)性(xing)能和功(gong)用(yong)各不(bu)(bu)相同,生(sheng)產新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)產品的(de)原(yuan)材(cai)(cai)(cai)料及工藝(yi)方(fang)法(fa)也各不(bu)(bu)相同。有(you)的(de)新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)材(cai)(cai)(cai)可(ke)以顯著減輕建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)物(wu)自重,為推廣輕型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)結構創造了條件,大(da)大(da)加快了建(jian)(jian)(jian)房(fang)速度。有(you)的(de)品種重在花色,如裝(zhuang)飾裝(zhuang)修材(cai)(cai)(cai)料;有(you)的(de)品種重在功(gong)能,如保溫(wen)材(cai)(cai)(cai)料;有(you)的(de)則通過深加工衍生(sheng)出(chu)多(duo)個(ge)品種,如新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)板材(cai)(cai)(cai)等。以新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)板材(cai)(cai)(cai)為例。目(mu)前(qian)新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)板材(cai)(cai)(cai)有(you)幾十個(ge)品種,其(qi)中紙(zhi)面石膏板、玻璃纖維增強(qiang)水泥(GRC)板、無石棉硅鈣板是目(mu)前(qian)中國生(sheng)產量、應用(yong)普遍的(de)三種新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)建(jian)(jian)(jian)筑(zhu)(zhu)(zhu)(zhu)板材(cai)(cai)(cai)。這三種板材(cai)(cai)(cai)不(bu)(bu)但(dan)所采(cai)用(yong)的(de)原(yuan)料不(bu)(bu)同,生(sheng)產工藝(yi)不(bu)(bu)同,其(qi)性(xing)能和功(gong)用(yong)也不(bu)(bu)同。它(ta)們所用(yong)的(de)原(yuan)材(cai)(cai)(cai)料均(jun)為非金屬(shu)材(cai)(cai)(cai)料而且很容易得到,采(cai)用(yong)它(ta)們作為原(yuan)始(shi)板材(cai)(cai)(cai),再分別配上防滲、保溫(wen)、防火等功(gong)能材(cai)(cai)(cai)料,采(cai)用(yong)復合(he)技術,可(ke)生(sheng)產出(chu)各種輕質和性(xing)能優越的(de)新(xin)(xin)(xin)(xin)型(xing)(xing)(xing)墻體材(cai)(cai)(cai)料。